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Kankanal Manufacturing ERP

A unified, intelligent ERP platform designed for modern manufacturing companies. It optimizes production, streamlines operations, connects machines, and delivers real-time visibility across your plants.

Kankanal Manufacturing ERP

A unified, intelligent ERP platform designed for modern manufacturing companies. It optimizes production, streamlines operations, connects machines, and delivers real-time visibility across your plants.

Product Overview

The Kankanal Manufacturing ERP is a unified, intelligent ERP platform designed for modern manufacturing companies. It optimizes production, streamlines operations, connects machines, and delivers real-time visibility across your plants.

Core Manufacturing Management

Bill of Materials (BOM)

  • Multi-level and version-controlled BOMs
  • Separate engineering and manufacturing BOMs
  • Phantom and configurable BOM support
  • Automated BOM costing and comparison

Routing & Operations

  • Defined operation sequences
  • Machine and labor resource allocation
  • Parallel and sequential routing
  • Detailed operation time and cost tracking

Work Order Management

  • Automatic work order generation from demand
  • Real-time status tracking on the shop floor
  • Scrap reporting and root-cause capture
  • Barcode / QR-code enabled execution

Production Planning & Control

Master Production Scheduling (MPS)

  • Forecast-based production planning
  • Capacity-aware planning horizon
  • Simulation and scenario comparison
  • Demand prioritization rules

Material Requirements Planning (MRP)

  • Real-time material availability checks
  • Shortage alerts for planners
  • Multi-warehouse planning support
  • Auto-generated purchase and transfer orders

Capacity Planning (CRP)

  • Finite and infinite capacity options
  • Work center load views
  • Bottleneck identification
  • Automatic rescheduling proposals

Factory Floor Execution (MES)

Shop Floor Dashboard

  • Operator-friendly terminals
  • Live work order progress tracking
  • Capture downtime and scrap reasons
  • Support for multiple stations and shifts

Machine & IoT Integration

  • Machine cycle, runtime and idle monitoring
  • Sensor data capture (energy, vibration, temperature)
  • Automatic alerts from machine conditions
  • IoT gateway integration with industrial hardware

Traceability & Compliance

  • End-to-end batch and lot traceability
  • Complete audit trails for operations
  • Barcode / QR-based material tracking
  • Compliance-ready record keeping

Quality, Inventory & Procurement

Quality Management

  • Incoming, in-process and final inspection
  • Non-conformance logging and workflows
  • Corrective & preventive action (CAPA)
  • Digital SOPs and controlled documents

Inventory & Warehouse

  • Multi-warehouse and bin management
  • Real-time stock visibility
  • Lot and serial tracking
  • Mobile barcode scanning operations

Procurement

  • Auto-replenishment from planning engines
  • RFQ and purchase order workflows
  • Vendor performance and lead-time tracking
  • Landed cost and multi-currency support

Finance, HR, Maintenance & Analytics

Finance & Costing

  • Real-time production cost tracking
  • Work center and operation-level costing
  • Multi-company and multi-currency support
  • Automatic accounting entries from operations

HR & Workforce

  • Shift and attendance management
  • Timesheet-based costing
  • Skill matrix and competency mapping
  • Payroll integration with production data

Maintenance

  • Preventive maintenance scheduling
  • Predictive maintenance from sensor data
  • Spare parts planning and stock reservations
  • MTTR and MTBF dashboards

Analytics & AI

  • Production KPIs and operational dashboards
  • Demand and capacity forecasting
  • Machine anomaly detection
  • Natural language query interface

Why Kankanal Manufacturing ERP?

Built for manufacturing. Designed for efficiency. Powered by data. Kankanal Manufacturing ERP unifies planning, production, quality, inventory, finance and analytics into one platform, giving you live control over every step of your operations.